SPI—Fiber Force Ltd

Acibadem AYPIM POB.242 Uskudar TR 34650 Istanbul

Republic of Turkish—Turkey

T + 90 216 3099989

F + 90 216 3094142

info@fiberforce.net

7/24 Call & SMS Center

+ 90 532 377 59 43

MSN: fiberforce@hotmail.com

We produce and trading low carbon galvanized wire, black wire, annealed wire, barbed wire and steel fiber for concrete. Besides perforated and extended metal sheets

 

· Cold Drawn Nail Wire

· Black Annealed Wire

· Annealed Wire For Industry

· Bailing Wires

· Straightened And Cut Wires

· Galvanized Wire (Hot Dipped)

· Copper Coated Wire for White Goods

· Barbed Wire

· Fencing Wire

· Wire Processing Machines

· Steel Fiber

· Welded Wire Mesh

· Perforated & Extended Metal Sheets

 

Production of all products in any required standards and specifications is possible.

Text Box: 	Our galvanized wire production capacity is 600 tons per month and the process is hot dip galvanization system. 

	Galvanized wires of minimum 0.80 mm and maximum 5.00 mm diameters are manufactured and rolled in coils of minimum 50 kg and maximum 400 kg.
	
	Our black wire production capacity is 1600 tons per month and black wires of minimum 0.50 mm and maximum 8.00 mm diameters are manufactured.     
	
	Specifications of the barbed wire are in accordance with TSE 113 (Turkish Standards Institute) and the production capacity is 300 tons per month.
	
	Straightened rods [heat treated] of minimum 1.50 mm and maximum 5.00 mm diameters are manufactured.
		
	All world Standard size Welded Wire Mesh available.

Metal İşleme—Tel—Çelik Fiber-Metal Perforasyon

FIBERFORCE steel fibers are discrete fibers for use as reinforcement in cement mortar and concrete. The product is a low-carbon steel fiber available in one standard configuration, which is continuous deformed. Length is 50 mm [2”] and the cross-section is round.

 

Dosage levels can range from 20 to 150 pounds per cubic yard

(10 to 100kg/m3).

 

Uses:

_ Plain structural concrete slabs-on-ground

_ Overlays and encapsulation of existing concrete members/slabs

_ Elevated decks with composite metal deck system

_ Precast elements

_ Shotcrete & Spray Concrete

 

 

 

 

 

 

 

 

 

 

 

 

Metal Processing—Wire—Steel Fiber-Perforation

Perforeted and Extended Metal

· Wall and brick reinforcemenet

· Concrete floors reinforcement

· Stairs

· Machine protection

· Poultry Fence

· Security Fence

· HVAC Systems

 

FIBERFORCE Advantages:

· Ease of placement compared to wire mesh.

· Less time in placing concrete without wire mesh.

· No need for concrete pumping in slab-on-ground placements.

· Three-dimensionally distributed throughout where wire mesh lies on the subgrade.

· Proactive, vs. reactive, plastic-shrinkage crack control.

· Will not rust or corrode like wire mesh.

FIBERFORCE engineers are available for assistance in selecting the appropriate FIBERFORCE steel fiber product and dosage level for specific applications and for on-site field support. FIBERFORCE engineering staff will provide analysis of any steel fiber reinforced concrete design and assist engineers/designers in using steel fiber reinforced concrete as an alternate design.

Packaging:

Steel fibers for use in concrete must meet either ASTM A820 Type I or Type II specifications and ASTM C 1116. ASTM A820 provides the physical property requirements the fibers must meet to insure uniform performance. ASTM C1116 is used as a general requirement for fibers in concrete and shotcrete. FIBERFORCE is cold drawn wire steel fiber meeting the ASTM A820 Type I requirements as well as C1116 Section 4.1.1 requirements. In addition, the manufacturing facility is ISO 9001 certified.

Guidelines:

FIBERFORCE fibers should not be used to replace structural, load-bearing reinforcement, or as a means to use thinner concrete sections than specified; neither are they intended to increase joint spacing beyond those dimensions suggested by PCA and ACI industry standard guidelines.

Compatibility:

FIBERFORCE fibers are compatible with all concrete admixtures and additives. No adjustments to standard dosage levels for admixtures or additives are required.

Finishing:

Placing and finishing SFRC requires only standard equipment. The sequence of operation remains consistent with conventional concrete placement. Manual movement of the SFRC should always be handled with come-a-long; a tined rake should not be used. Ideally, to achieve a good workable surface to finish, use a vibrating screed, roller screed or laser screed. Use only metal hand tools in the finishing operation. Do not over-vibrate the concrete as it can cause segregation and/or reorientation of the fibers. For textured surfaces, use a stiff bristled broom or wire tined comb. Pull the equipment in one direction only. Never pull in the opposite direction or across the established pattern. Do not use wet burlap to texture the concrete surface, as this method can potentially pull out the fibers. A wet-cut saw can be used to cut joints. Curing should commence as soon as possible.

Text Box: Mixing Procedures:
FIBERFORCE steel fibers are typically packaged in bags. The standard weight of each bag is 50 pounds or 25 kg . The preferred method for introducing FIBERFORCE is by ribbon-feeding the fibers into the mixing system. As the fibers are being fed into the mixer, the drum is rotating at mixing speed. Special packaging is available on request. Feed/conveyor systems are available for larger projects.

FIBERFORCE steel fiber reinforced concrete can be placed using conventional methods, either directly discharged from the mixer truck chute or conveyed through a concrete pump. The latter may require mix design review to insure optimum flow ability as per standard practice. Prior to project start-up, the steel fiber concrete mix as designed by the engineer should be evaluated to ensure design properties are attained and the mix has the proper workability. When a concrete pump is used, the ready-mix truck chute should be kept approximately 12-18 inches (30-45cm) above the grate on the receiving hopper. This will reduce the potential of the fiber reinforced concrete constricting flow through the grate. When pumping steel fiber-reinforced concrete (SFRC), the grate should never be removed.

Applications:

_ Commercial, industrial/manufacturing and parking facilities,

_ Slabs-on-ground and elevated slabs

_ Academic, healthcare, correctional and other government facilities

_ Highway bridge decks, deck and pavement overlays tunnel and shaft liners,

_ Airport runways, taxiways and aprons

_ Marine structures, viaducts, sea walls, hydraulic transfer systems

_ Shoreline attenuation elements

_ Ballistic and blast resistant elements, seismic resistance reinforcement

_ Slope stabilization and other shotcrete applications

· Wet Drawing Machine

· Wire Grinding & Polishing Machine

· Mechanical descaling wired-rod

· Spooler Machine &Pay-Off

· Automatic Staple Line

· Automatic Brush-Descaling Machine

· Washing & Drying Machine With Pressure

· Die Angle Machine

· Soap  Mixer

· Wire Straightener

Wire Drawing Machine

Galvanized Line

Semi Wire Products

Steel Fiber for Concrete

Application

Quantity

Benefits

Shrinkage Control

20-40 pounds per cubic yard

10-25 kg/m3

Length & count is also a consideration. Impeding or modifying crack growth is one of the benefits of a higher fiber count. There are quantifiable durability benefits provided at this dosage level

Light Traffic and/or Static Loading

30-50 pounds per cubic yard

20-30 kg/m3

The fiber configuration is a factor.